Cool. Glad to help out. As I said, I'm pretty new to the Xterra but the "build" thought process is pretty much the same regardless of the rig. My primary off-road rig is an '03 Jeep Wrangler Rubicon that I have invested much time and $$$ into. I have tried to do it "right," and am happy so far with what's been accomplished. I began my long list of mods with safety and recovery equipment and it wasn't unitl the rig was 4 years old before I got around to suspension and lift. Obviously, there's a point where you will never recover the money you've invested into a heavily built vehicle but then again, I plan on being buried in my Jeep so it doesn't matter to me. The Jeep was my mid-life crisis and passion. There are lots of other hobbies that can be just as, or more expensive.
Here's my Jeep mod list, not trying to brag (okay, just a bit maybe) but to show just how crazy an investment these things can be:
ENGINE /COOLING/PERFORMANCE E-3 Diamond Fire Spark Plugs
Mac’s Cold Air Induction System
K&N Secondary Intake Filter
AMSOIL Ea Primary Cowl Induction Air Filter
Active Performance 2-Core Aluminum Radiator w/Integral Bottom Skid Plate
Mr. Gasket Therma-Cap Radiator Cap (16 psi)
BRX High Performance Silicone Radiator Hoses
BRX High Performance Silicone Heater Hoses
Gen-Right Heat Reduction Hood Louvers
M.O.R.E. Bomb Proof Torsion Rubber Motor Mounts
Superlift TruSpeed Speed Sensor Calibrator
Donaldson P550299 2-Qt. Lube Filter
AMSOIL Signature Series 0W-30 100% Synthetic Motor Oil (SSO)
DRIVETRAIN/AXLES/SHAFTS Alloy USA 4.88 Ring & Pinion Set (front differential)
Alloy USA 4.88 Ring & Pinion Set (rear differential)
Alloy USA “Chromoly” 30-Spline Front Axle Shaft Kit
Alloy USA High Strength 30-Spline Rear Axle Kit
Alloy USA Billet Aluminum Axle Tube Oil Seals
Tom Wood’s Thick Wall, Long Travel Spline, 1330 CV (double cardan) Driveshaft w/”Gold Seal” U-joints (front)
JE Reel 1350 CV (double cardan) Canyon Crawler Driveshaft (rear)
AMSOIL Synthetic Automatic Transmission Fluid (ATF) – 42RLE Trans
AMSOIL Synthetic Automatic Transmission Fluid (ATF) – NV241OR Transfer Case
SUSPENSION/STEERING Nth Degree Mobility 6” Long Arm Gyro Joint Kit
Nth Degree Mobility Forged Steel WJ Front Trackbar w/Adjustable Brace
Nth Degree Mobility Rear Spring Location Brackets
Nth Degree Mobility Shock Shifter (rear)
Nth Degree Mobility Frequency Tuned Springs (front & rear)
Nth Degree Mobility Stinger—Center Mounted Torque Arm
Nth Degree Mobility Custom Off-set Swaybar Endlinks (rear)
Nth Degree Mobility Quick Silver Swaybar Disconnects (front)
Nth Degree Mobility Dropped Pitman Arm
Currectlync™ Heavy Duty Tie Rod & Drag Link Assembly
AMSOIL Synthetic Universal Power Steering Fluid
TIRES/WHEELS/BRAKES Goodyear Wrangler MT/R Kevlar 35x12.50R15 Tires (05ea.)
Champion Aluminum “Baja” Wheels w/C3 Flush Mount Lock Ring Beadlocks (05ea.)
EBC Slotted & Dimpled Sport Rotors
EBC “Red Stuff” Brake Pads (front)
EBC “Green Stuff” Brake Pads (rear)
Nth Degree Mobility Extended Stainless Steel Brake Lines (front & rear)
AMSOIL Series 500 High-Performance DOT 3 Brake Fluid
ELECTRICAL/LIGHTING Sears Diehard Platinum AGM Deep-Cycle Battery
Thermo-Tec Battery Heat Barrier Kit
Mean Green 200 Amp High Output Alternator
NAPA ReMan Starter
G.E. Silverstar High Output Halogen Headlamps
O.E.M. Fog Lamps
Optronics Pro-Burner Series Driving Lights—06ea. (hood mounted)
K.C. Highlights Halogen Backup Lights
Roundeyes LED Rock Lights—06ea.
Chevy 1500 OEM Retractable Under Hood Trouble Light
Hella Twin SuperTone 118 dB Air Horns
BUMPERS/ARMOR ARB Bull Winch Bumper
Steve McKay Custom Rear Bumper w/Swing-out Tire Carrier
Nth Degree Mobility Tummy Tucker Center T/C Skid Plate
Nth Degree Mobility Tummy Tucker Auto Trans Skid Plate
Nth Degree Mobility Oil Pan Skid Plate
Nth Degree Mobility Slider Differential & Pinion Skid Plate (front)
Nth Degree Mobility Slider Differential & Pinion Skid Plate (rear)
Warn Differential Cover Skid (front)
Poison Spyder Rock Ring Differential Cover (rear)
Poison Spyder Ricochet Rockers w/DuraBak Coating
Kilby Steering Box Skid
Kilby Gas Tank Skid
Genuine Steel Head & Tail Light Brush Guards
RECOVERY/SAFETY/AIR Steve McKay Custom 6pt. Roll Cage
60” Hi-Lift Jack
Tough Stuff Hi-Lift Jack Hood Rack
Hi-Lift Lift Mate
JackMate – Lift Jack Companion Tool
Hi-Lift Off Road Base (ORB)
ARB Hi-Lift Jack Mount
Warn 9.5Ti Thermometric Self-Powered Winch
Warn Receiver Shackle Bracket
ARB 30,000 lb. Snatch Blocks—02ea.
Crosby ¾” 4 ¾ Ton forged Bow Shackles—05ea.
Pro-Comp 3”X30’ 30,000 lb. Recovery Strap
20’ X 3/8 “ Grade 70 Transport Chain w/Eye Grab Hooks
Comprehensive Tool Bag
Safety Seal Off Road Tire Repair Kit
D-handle Shovel
3 ½ lb. Lumberjack Axe
Small Bow Saw
Coldfire 10# Class A/B/D Remote Fire Suppression System (engine compartment)
FireAde 2000 A/B/D Fire Extinguishers—03ea.
Kilby “AirBoss” York On-Board Air System (8+ cfm @ 150 psi)
CoilHose 25’ Self-Storing Air Hose
Advanced Air Systems Heavy-Duty Tire Inflator (0-60 psi)
Coleman 450 watt Inverter
Powerstation PS1100 Jump Starter/12v Power Supply
20’ 4ga Booster Cables
Adventure Medical Kits “Comprehensive” Medical Kit
Quake Kare, Inc. 4-Person 3-Day Survival Kit
WEDCO NATO Style 5 gal. Water Can—02ea.
SuperPump Siphon Hose & Extension
INTERIOR/SECURITY Hardtop & Soft Top w/tinted windows and Full Doors
Bestop Header Safari Bikini
VDP Windstopper
WeatherFlectors Window Wind Deflectors
Tough Stuff Gear Netz Center Console & Door Nets
Tough Stuff Gear Netz Glove Box & Dash Nets
BCS F1 Beverage Containment System—02ea.
Roll Cage Padding in Occupant Areas
CoverKing Wetsuit Seat Covers
3-way Switched 12v. Outlet
Husky Floor Mats
Viper Paging Auto Alarm
Steel Horse Automotive Locking Hood Latches
Tuffy Security Door Keeper Lock Set
COMMUNICATIONS/MAPPING Cobra 29 NW Classic CB Radio
48” Firestik Antenna
Cobra 38WXST Handheld 40-Channel CB Radio
Cobra GMRS LI 6000-2 WX VP 2-Way Radios—02ea.
Radio Shack pro-94 Dual Trunking 1000-Channel Handheld Scanner
Garmin GPSMap 76cs w/Custom RAM-Mount
Garmin SteetPilot C340 GPS
As for finding a good repair shop, when you do, stick to it and support it. My main guys for handling stuff over my head are
ALL J PRODUCTS (
http://boulderbars.com/), in Big Bear, about 168 miles from me in San Diego. Long drive but worth knowing the work is going to be done right.